Cement manufacturing is a quite lengthy process and involves the use of multiple equipment till the final stage of production. The quality of cement produced is greatly influenced by the kind of machines used for the production process. If you are keen to have uncompromised quality, be sure to choose one of the best cement plant machinery manufacturers. This article breaks down the manufacturing process into several steps and explains each step in detail.
Steps of Cement Manufacturing
Before you proceed to search reputed cement plant equipment suppliers, try to gain some knowledge on the cement manufacturing process. Understanding the manufacturing process will help you have some clarity on equipment used in the production process.
Preparing Raw Materials
Limestone and clay are the two major raw materials that contribute to cement production. A cement crusher plays an important role in the raw material preparation stage. This machine breaks down the hard raw materials into fine pieces. Since the raw materials need to be completely crushed, you need to use a cement ball mill. This stage involves pre-homogenization and uses stacker technology to stabilize the condition of cement kiln. It is important to protect machines from corrosion to attain consistent peak performance. Hence, it is advisable to buy from a company that also has a tie-up with thermal spray powder suppliers.
Clinker Production
Rotary kiln is a machine that helps raise the temperature of the materials. Before rotary kiln, the materials should go through a pre-heating process. The preheater takes care of the partial decomposition of raw materials. The exchange of gas and heat in the kiln is completed in a stacked state. It is then processed in the preheater in a suspended state. To increase the life of machines used in the cement industry, it is imperative that you approach a company that also provides wear protection solutions like weld-repair services and welding machine maintenance for increased resistance to abrasion.
When the hot gas is released from the kiln, the raw material gets mixed with it. This helps improve the production efficiency of the kiln as the cement preheater preheats the materials which ultimately reduces the heat consumption of the clinker. The rotary kiln finally produces the cement clinker which are rounded nodules between 1mm and 25mm across. This stage makes use of a dryer and clinker cooler.
Final Product
In the final stage, gypsum is mixed with cement clinker with the help of a cement mill machine. You can either make use of the cement silo to store the finished product or pack the cement into bags. At this stage, cement plant machinery manufacturers recommend the use of a cement silo and packing machine.
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Conclusion
The quality of final output depends on the machines utilized in the process. Diffusion Engineers has cemented its position as one of top quality cement machine suppliers that support the manufacturing process with unparalleled efficiency. It is also one of the most renowned wear plates manufacturers in India that guarantees high functionality and adaptability.